Custom printed packaging with protective inserts

Solid cologne small packages

Our custom-printed corrugated packaging with protective inserts offers a perfect blend of branding, durability, and product security. These packaging solutions are designed to showcase a company’s unique identity while ensuring that products remain safe during transit and storage. With customizable printing options and inserts made from various materials, businesses can enhance their packaging aesthetics while providing optimal protection for fragile or high-value items. 

For enhanced interior protection, options such as routed or die-cut foam inserts are available. These inserts can be made from materials like Expanded Polyethylene (Stratocell®), Flexible Polyurethane Foam (Polyether Foam), or Plastazote® and Evazote® foams. Alternatively, more sustainable choices include die-cut honeycomb inserts, Envirafoam® R (Stratocell® R), or Envirafoam WP, also known as "wood foam." 

Each of these materials and methods is designed to provide unique benefits, catering to industries ranging from electronics to consumer goods. They prioritize durability, eco-consciousness, and precise customization, redefining modern packaging standards by balancing strength, functionality, and aesthetic appeal.

  • Printed die-cut corrugated cartons are custom-designed packaging solutions made from corrugated cardboard. These cartons are die-cut to precise shapes and sizes, ensuring a snug fit for products, while their printed surfaces provide opportunities for branding and product information. They combine durability, functionality, and visual appeal, making them ideal for protecting and showcasing products across various industries.

     

  • Routed or die-cut foam inserts are custom-shaped protective layers made from foam materials designed to securely hold products in place within packaging. Created through routing or die-cutting processes, these inserts provide cushioning and impact resistance, reducing the risk of damage during transit. Our inserts can be made from materials like Expanded Polyethylene (Stratocell®), Flexible Polyurethane Foam (Polyether Foam), or Plastazote® and Evazote® foams.

     

  • Die-cut honeycomb inserts are eco-friendly, lightweight packaging solutions made from paper-based honeycomb materials. Our in-house design team can create custom protective packaging using lightweight, durable, and 100% recyclable honeycomb board. These inserts provide excellent cushioning and support while being highly sustainable and recyclable. They are ideal for industries seeking durable and environmentally conscious protective packaging.

     

  • Envirafoam® WP (Fibrease®) wood foam inserts are designed to be lightweight and feature a soft, memory foam-like texture, closely resembling the properties of Polyether foam. One of the key advantages of this material is its kerbside recyclability within the paper and cardboard waste stream, making it an attractive option for companies looking to reduce their environmental footprint. Made from renewable materials, they provide excellent cushioning while being biodegradable and eco-friendly. These inserts are ideal for industries prioritizing environmental responsibility without compromising product protection.
Excel image gallery
Multiple solid cologne packages
Foldabox/Excel Packaging Plastazote®
fitting for The Solid Cologne Project
White smart box for fragrences
Foldabox/Excel Packaging Plastazote®
fitting for Smarter Fragrances
Small solid cologne packages
Foldabox/Excel Packaging Plastazote®
fitting for The Solid Cologne Project
Two boxes pick and plug
Excel Packaging Pick & Pluck
Polyether foam packaging
Custom packages for cologne
Foldabox/Excel Packaging Plastazote®
fitting for The Solid Cologne Project
Whisky black label packaging
Black Label presentation pack